Quote:
Originally Posted by liveraw
does anybody have any ideas why my 06sportsman 500 is over heating? I first had trouble when I was riding this summer when the mechanical seal went. I replaced it and it still overheated. Once it over heated the seal started leaking again so I replaced the thermostat thinking that it might be sticking and causing it to overheat. Any body have any ideas where to go from here?
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Feel your rad the next time you have it up to operating temps, is the whole rad hot? or just where the top or bottom hose is? if this is the case, your rad could be clogged inside. Also pressure wash the hell out of the rad built of mud in the fins will cause it to not cool at all because of ZERO air flowing through it. Im assuming that when you swapped the thermostat, you put in fresh 50/50 coolant? if not get some in there.. You could also try running a flushing substance through the rad, flush it out and add fresh coolant. If you replaced the thermostat, then we know coolant is getting to the rad... I'm gonna say that wither its funked up with mud, or there is an internal blockage..
Actually, how do you know it is overheating? Can you hear the coolant bubbling in the reservoir? is the Gauge blinking HOT? Tell me exactly what happens, play by play.