[mustang58th]

Hello i bought a 02 500ho last year from a private seller. The only way we could start the thing is by pull starting it which i have no problems doing it starts on 2nd pull 3 pulls in the winter time so it really doesnt bother me. I just purchased a battery for the thing thinking it was just a dead battery. installed new battery and it still wont start, the head lamps or anything will not come on at all. i can jump the poss wire at the solenoid taking the solenoid out of the picture and still got no power anywere. i chased most of the wiring on it dont really see anything chafed or anything along that line. i was wondering were the fuses are for this system i can not locate them. It almost seams like it has to be something like that were im losing all my power. If anyone could help me it would be great. if i could get my hands on a wiring diagram that would help also thanks

 

[saber6]

Are all the fuses good?

 

[mustang58th]

No i have not checked the fuses yet i dont know were they are. I was wondering in my first post were can i locate them. thanks for the help

 

[saber6]

Description BikeBandit.com
Part Number Quantity Unit Price
1: HARNESS-MAIN,SPSMAN 500 4X4
3041008-001 Enter 0-99 $309.57
35A: KIT,RECT-REG,RPLC 4060173
(All models except EB) 3061117-001 Enter 0-99 $107.31
35B: REGULATOR-RECT,LR-390,1200HZOB
(EB Only) 3060735-001 Enter 0-99 $107.31
4A: TAIL LIGHT ASM.
(Incl. 3-8) 3040575-001 Enter 0-99 $33.38
4B: ASM-TAILLIGHT,12V,SERIES FIL
(AA) (AB) 3040474-001 Enter 0-99 $41.72
2: KIT,CKT.BRKR,20 AMP
3039053-001 Enter 0-99 $32.18
3: KIT-CIRCUT BREAKER,FAN
3039710-001 Enter 0-99 $32.18
5: LENS,TAILLIGHT
(AA) (AB) 3060994-001 Enter 0-99 $10.72
6: SCREW
(AA) (AB) 3060983-001 Enter 0-99 $1.50
7: BULB
(AA) (AB) 3060951-001 Enter 0-99 $2.98
8: GASKET
(AA) (AB) 3060993-001 Enter 0-99 $3.49
9: BACKING,TAILLIGHT
3061004-001 Enter 0-99 $52.46
10: NUT, PUSH-ON (10)
3081836-001 Enter 0-99 $0.60
11: NUT, NYLOK 10-24 Y
3080849-001 Enter 0-99 $0.17
12: WASHER
3081541-001 Enter 0-99 $1.19
13: SCREW(10)
3079565-001 Enter 0-99 $0.60
14: PAD, BATTERY
3070204-001 Enter 0-99 $0.89
15: SCREW(10)
3080178-001 Enter 0-99 $0.59
16: SWITCH,BUTTON
(DA) 3060593-001 Enter 0-99 $33.38
17: HORN,RANGER,FRT BATT
3060592-001 Enter 0-99 $59.99
18: SCREW
(FA)(FB) 3079585-001 Enter 0-99 $1.75
19: PAD,BULK FUEL
Black 3082106-001 Enter 0-99 $34.57
20: CABLE,BATT/SOLENOID,RED
3060460-001 Enter 0-99 $13.10
21: KIT-BATTERY BOLT (SHORT)
(FA) 3038961-001 Enter 0-99 $0.89
22: HOOK-BATTERY STRAP(10)
3071360-001 Enter 0-99 $0.42
23: STRAP-BATTERY HOLD DOWN-C
(If built before 8/18/03) 3065541-001 Enter 0-99 $1.19
24: HARNESS-ADAPTER,HORN
(EB)(FA) 3040944-001 Enter 0-99 $23.84
25: TUBE,VENT
(FA) 3067634-001 Enter 0-99 $3.57
26: BATTERY
(FA) 3061264-001 Enter 0-99 $79.99
27: KIT-FUSIBLE LINK
3039939-001 Enter 0-99 $27.42
28: COVER,BATTERY
3067442-001 Enter 0-99 $8.33
29: CABLE,SOL/STARTER
3060459-001 Enter 0-99 $21.46
30: BOLT
3079551-001 Enter 0-99 $1.16
31: PAD
3070241-001 Enter 0-99 $0.89
32: BRACKET-CDI
(If built before 7/01/02) 3063673-001 Enter 0-99 $3.88
33: SCREW
3079562-001 Enter 0-99 $1.16
34: HEATSINK RECT.
3061766-001 Enter 0-99 $29.80
36: SCREW(10)
3079557-001 Enter 0-99 $0.29
37: CLIP,ROSEBUD
(Large) 3060934-001 Enter 0-99 $2.61
38: CLIP-ROUTING
3081876-001 Enter 0-99 $1.79

 

[vanisle500]

wiring diagram

I too have 02 sportsman that had elec issues, turned out to be a seized starter. if you go to the polaris industries web site,find parts/manuals page, you will find an owners manual supplement-pn9916742 which contains a wiring diagram.this is printable as well. hope this helps....

 

[mustang58th]

Hey thanks for the help guys. I traced some wires and found a bad wire that had corrosion and broke threw. i now got power when i turn the key and the solenoid by the battery now clicks. i have power going down to the starter but it does not turn over. i got power now also to all the head lamps and speedo. im assuming i got a bad starter but is this starter grounded threw the case? i will check out that web site and see if i can find the wiring diagrams for the starting circuit. if anyone has them and can post it here that would help also or email them to me to [email protected] that would work also. thanks again for the help