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Polaris Industries Expands Recall of ATVs

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Polaris Industries Expands Recall of ATVs
CA

Polaris Industries is expanding its recall of all-terrain vehicles (ATVs). The ATVs can have defective Electronic ControlModules (ECM) that overheat, posing a fire and burn hazard to riders.Since the recall expansion announced in February 2008, Polaris has received four more reports of ECMs melting and two reports of smoke or fire contained to the ECM. No injuries have been reported.

This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500).

Model Year Model Market Name
2004 A04BG50AA Scrambler 500 4x4
2004 A04BG50FA Scrambler 500
2004 A04CH42AQ Sportsman 400
2004 A04CH42AR Sportsman 400
2004 A04CH42AS Sportsman 400
2004 A04CH42AT Sportsman 400
2004 A04CH42AV Sportsman 400
2004 A04CH50AO Sportsman 500
2004 A04CH50AQ Sportsman 500
2004 A04CH50AR Sportsman 500
2004 A04CH50AS Sportsman 500
2004 A04CH50AT Sportsman 500
2004 A04CH50AV Sportsman 500
2004 A04CH50AW Sportsman 500
2004 A04CH50AX Sportsman 500
2004 A04CL50AA Sportsman 6x6

he ATVs, made in the United States, were sold at Polaris dealers nationwide from July 2004 through January 2008 for between $3,800 and $7,900.
Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

For additional information, contact Polaris toll-free at (888) 704-5290 between 8 a.m. and 5 p.m. CT Monday through Friday, or visit the firm's Web site at polaris.com.
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Yeah that could be the cause.
July 22, 2009
Alert #09-755
Polaris Industries Recalls ATVs Due to Fire Hazard

The following product safety recall was voluntarily conducted by the firm in cooperation with the CPSC. Consumers should stop using the product immediately unless otherwise instructed.

Name of Product: 2009 Model Year Polaris All-Terrain Vehicles (ATVs)

Units: About 4,700

Manufacturer: Polaris Industries Inc., of Medina, Minn.

Hazard: The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider.

Incidents/Injuries: The firm has received six reports of the valve assembly failing in freezing temperatures, resulting in three small fires. Minor fire damage to air boxes, ignition coils and the seat were reported.

Description: This recall involves the Polaris ATVs with model year 2009. The ATVs were sold under market names Sportsman ESP XP 850 and Sportsman XP 850 ATVs. The model and serial number identification decal is located on the left side of the machine on the frame rail below the front fender. The following models are being recalled:

Market Name Model Number Market Name Model Number
Sportsman ESP XP 850 A09ZX85AG Sportsman XP 850 A09ZN85AL
Sportsman ESP XP 850 A09ZX85AL Sportsman XP 850 A09ZN85AQ
Sportsman ESP XP 850 A09ZX85AQ Sportsman XP 850 A09ZN85AS
Sportsman ESP XP 850 A09ZX85AR Sportsman XP 850 A09ZN85AT
Sportsman ESP XP 850 A09ZX85AS Sportsman XP 850 A09ZN85AX
Sportsman ESP XP 850 A09ZX85AX Sportsman XP 850 A09ZN8XAL
Sportsman ESP XP 850 A09ZX8XAG Sportsman XP 850 A09ZN8XAQ
Sportsman ESP XP 850 A09ZX8XAL Sportsman XP 850 A09ZN8XAS
Sportsman ESP XP 850 A09ZX8XAQ Sportsman XP 850 A09ZN8XAX
Sportsman ESP XP 850 A09ZX8XAR
Sportsman ESP XP 850 A09ZX8XAS
Sportsman ESP XP 850 A09ZX8XAX
Sold at: Polaris dealers nationwide from September 2008 through June 2009 for about $9000.

Manufactured in: United States

Remedy: Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a free repair. Registered owners have received direct mail notification of this recall if they are likely to experience consistently sub-freezing temperatures.

Consumer Contact: For additional information, contact Polaris toll-free at (888) 704-5290 between 8 a.m. and 5 p.m. CT Monday through Friday, or visit the firm’s Web site at Official Global Website For Polaris ATVs, RANGER Vehicles, Snowmobiles, & Victory Motorcycles






CPSC is still interested in receiving incident or injury reports that are either directly related to this product recall or involve a different hazard with the same product. Please tell us about it by visiting https://www.cpsc.gov/cgibin/incident.aspx
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