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Discussion Starter #1
My 2007 Sportsman 800 up and died today. Was running fine. Went to plug in a small portable air compressor to the 12v connection. When I did, the machine quit. No electrical at all. Tried connecting and reconnecting the battery -- no luck. Fuse appears intact. All connections appear to be solid.

Suggestions?
 

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There are some circuit breakers and fusible links in that system most likely its one of those.





Description BikeBandit.com
Part Number Quantity Unit Price
1B: MODULE-RESISTOR
3060858-001 Enter 0-99 $23.84
1C: KIT-FUSIBLE LINK,1.0MM
5171765-001 Enter 0-99 $22.92
1D: HARNESS-MAIN,SPMN TWIN, BASE
(MH76AL) (MH76AQ) (MH76AX) (MH76AY) (MH76AZ) 5767551-001 Enter 0-99 $309.57
1E: KIT-FUSIBLE LINK,0.8 MM
5171764-001 Enter 0-99 $22.92
1F: HARNESS-MAIN,SPORTSMAN
(MN76AF) (MN76AT) (MN76AY) 5767538-001 Enter 0-99 $309.57
34A: SCREW
1594433-001 Enter 0-99 $1.16
39A: REGULATOR-3PH,TALLFIN,SEAL 90C
(If built before 1/22/07) 5643448-001 Enter 0-99 $114.65
5A: BOLT(10)
(SWED) 1594513-001 Enter 0-99 $0.27
1A: BREAKER-CIRCUT,20 AMP
3040477-001 Enter 0-99 $32.18
2: HARNESS-WINCH,PREWIRE
(If built after 9/04/06) 5911268-001 Enter 0-99 $65.51
3: BOX-BATTERY *
3120488-001 Enter 0-99 $9.54
4: WASHER, FLAT(10)
(SWED) 1595988-001 Enter 0-99 $0.60
6: BATTERY-SEALED,30-AH,360 CCA
3120080-001 Enter 0-99 $139.99
7: KIT-BATTERY BOLT
3040341-001 Enter 0-99 $0.60
8: PAD
1586516-001 Enter 0-99 $0.89
9: STRAP-BATTERY,HOLD DOWN 30 AMP
3519798-001 Enter 0-99 $1.50
10: BOOT-BATTERY CABLE, RECT
3694781-001 Enter 0-99 $5.67
11: CABLE-BLK (BATTERY/FRAME)COM
3120072-001 Enter 0-99 $17.88
12: SCREW(10)
3080178-001 Enter 0-99 $0.59
13: CABLE-BATT/SOL,8.5,RED,DEKA
3367690-001 Enter 0-99 $17.88
14: SOLENOID-STARTER-C1100
3689524-001 Enter 0-99 $47.68
15: CLAMP, CABLE
3077255-001 Enter 0-99 $1.75
16: RIVET-TUFLOK,.315-.325X.787 (50
3121289-001 Enter 0-99 $0.60
17: RELAY-SEALED,SPST,NO MNT TAB
3120073-001 Enter 0-99 $35.77
18: ECU-1.1B,NO START,COMMON
5768704-001 Enter 0-99 $366.90
19: NUT-HXFLGHD,M6,SERRATED
3706983-001 Enter 0-99 $11.92
20: BRKT-FUSE BLOCK
5643477-001 Enter 0-99 $2.30
21: SCREW(10)
(LH27FB) 1594480-001 Enter 0-99 $0.60
22: CABLE,SOLENOID/STATER.25"
3060620-001 Enter 0-99 $28.61
23: SCREW
3705978-001 Enter 0-99 $1.75
24: SPACER-COIL MOUNT
5173688-001 Enter 0-99 $2.01
25: KIT-IGNITION COIL,TWIN EFI
(Incl. 9-12) 5768493-001 Enter 0-99 $154.78
26: NUT-NYLOK(10)
(AC) 1595636-001 Enter 0-99 $0.17
27: WIRE-SPARKPLUG,59.3CM VANTAGE
5172768-001 Enter 0-99 $26.36
28: WIRE-SPARKPLUG,49.5CM VANTAGE
5172767-001 Enter 0-99 $26.36
29: SCREW-10-24X2,TX/PH,TAP-R
3706791-001 Enter 0-99 $0.29
30: CLAMP, 1"HOSE
3077392-001 Enter 0-99 $1.44
31: FUSE-ATC 20 AMP
5768713-001 Enter 0-99 $9.16
32: FUSE-ATC 15 AMP
5768712-001 Enter 0-99 $1.44
33: FUSE-ATC 5 AMP
5768711-001 Enter 0-99 $1.44
35: BRKT-MOUNT,VOLTAGE REG,PLATED
3120239-001 Enter 0-99 $4.16
36: MOUNT-CABLE TIE,.25
3077649-001 Enter 0-99 $2.68
37: CABLE TIE (10)
(8 Inch) 1592957-001 Enter 0-99 $0.42
38: CABLE TIE,11 INCH
(10) 1593099-001 Enter 0-99 $2.37
 
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